Hurdle Approach for Control of Enzymatic Browning and Extension of Shelf Life of Fresh-Cut Leafy Vegetables Using Vacuum Precooling and Modified Atmosphere Packaging: Commercial Application

Abstract

Fresh-cut leafy vegetable has an image as a healthy, nutritious, and delicious product. However, the product still faces the challenge of quality retention and short shelf life, especially in tropical climate regions. Enzymatic browning in fresh-cut leafy vegetables is considered one of the most important attributes limiting the shelf life of the product. The hurdle approach using commercial vacuum precooling in combination with modified atmosphere packaging (MAP) as an alternative to the use of chemical preservatives to prevent enzymatic browning, an undesirable attribute that is easily detected by consumers, was investigated. The hurdle technology exhibited synergistic effects on fresh-cut lettuce, namely frillice iceberg, romaine, and red oak, in slowing down cut-surface browning, maintaining quality, delaying microbial growth, and extending shelf life of salad products at the retail level. The findings of the study verified the potential of the hurdle approach in delaying the effect of cutting as well as extending shelf life of the product stored at 4 ± 1 °C with 85% RH from three days to nine days with an additional unit cost of 1.05%. Therefore, our hurdle approach is anticipated as the practice with non-chemical and economical approach in the supply chain of the fresh-cut, leafy vegetables industry.